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Value
In the custom components industry, National Technologies'
capabilities are second to none. Our management and supervisory
team have logged over 225 years of hands-on experience. The result?
Better engineering. Better quality. Better value.
Machining options. Given our breadth of experience and the great
variety of the machines on our floor, we have the capacity to produce
parts in many ways. Working with you, we choose the best process
to meet your needs.
Vendor-certified work. Our work has been certified by some of the
worlds largest OEMs, a distinction that sets us apart. We have sustained
these certifications for many years - even as their requirements
have become progressively more stringent.
Precision - THE RESULT OF PRE-PRODUCTION
PLANNING
Your order begins at a pre-production engineering meeting. Nothing
at National Technologies is done "on the fly." Our engineers
review your prints and decide upon the most efficient process for
production.
Next, our engineering department issues process documents that
highlight details important to each machinist. These drawings clarify
specifications, secure conversions, and highlight critical dimensions.
This extra step eliminates any potential for operator error as the
part moves through production.
Plus, our pre-engineering protects the integrity of each part's
critical dimensions in a second way - by anticipating distortions
and preventing them. Processes, such as heat treating or plating,
may affect material sizes. To offset a variance, like expansion,
our process documents may tighten parameters on a first operation
to allow for variances on a second. Our planning assures that your
finished part or assembly conforms exactly to print specifications.
We can promise such precision because we are knowledgeable professionals
with years of experience in the art of machining.
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Quality - UPHELD BY RIGOROUS INTERNAL DISCIPLINES
We chart all critical features throughout the manufacturing process
using our statistical process control program. Our disciplined approach
guarantees a consistently good product.
- For each machining sequence, operators complete a formal start-up
report, ensuring that they understand their part of the process
- and subsequent processing relevant to their operation. This
report improves material flow and eliminates the potential for
operator error.
- Identification documents are attached to all lots ensuring complete
traceability.
- Each part is sampled by ASQ-certified inspectors. If the part
doesn't pass our AQL criteria (C=0 1.0 AQL), it doesn't leave
the dock. Period.
EFFICIENCY - FOR ON-TIME DELIVERIES
- 24-hour access to our own in-house tool room.
Our tool room experts and our EDM capabilities eliminate downtime
in replacing damaged or worn tooling. An uncommon asset among
today's machining companies, our tool-making capacity gives us
improved efficiency, floor control, and quality you can depend
on.
- State -of-the-art CNC machinery. Complementing
our 100+ conventional machines, we have more than30 state-of-the
art CNC turning and vertical machining centers. 60% of these centers
are less than 3 years old. We invest only in the best: super-precision
equipment built to perform.
- State-of-the-art conventional equipment with add-on
tooling. We select our conventional machines with great
care. All operate with add-on tooling enabling us to produce parts
to closer tolerances than standard turning machines. Zero-datum
insertable tooling, along with high-capacity cut-off saws and
other specialized equipment, increases our productivity - often
eliminating the need for secondary operations.
- EDM for speed and accuracy. Our tool room's
EDM technology provides tooling which reduces the in-cut time
to a fraction of that spent using conventional methods. This expertise
also improves the quality of the part.
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VERSATILITY - THAT GIVES YOU OPTIONS
Simple parts or intricate. Tough jobs or easy. Traditional parts
or custom machining. Small runs and large. In everything from tough
steels to alloyed steels to brass, bronze, aluminum or plastic.
We do it all. Everything from tough steels to alloy steels to brass,
bronze, aluminum or plastic.
A WELL-TRAINED WORKFORCE - FOR EXPERTISE
AT ALL STAGES OF THE OPERATION
To standardize the expertise of our machine operators, we require
all newly hired machinists to attend classes in our Training Department.
Instructors from local technical colleges teach these classes, and
all employees must pass the final examinations.
We encourage our people to improve their skills:
Supervisors and leadmen are required to take advanced courses. We
reimburse employees for any classes taken outside the company that
will improve their performance. When employees are reviewed, their
participation in outside education helps determine merit increases.
By rewarding extra efforts, we encourage our people to take pride
in their work.
STRONG TECHNICAL SUPPORT - TO EXPEDITE YOUR
ORDER
Need some intelligent discussion about your parts? Looking for ways
to improve a part? Call us because we'll understand what you're
talking about. Got a difficult part? Give us the challenge. Our
team of experts will not only find a good solution, they'll give
you several. Call us today to learn more.
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